Digital twin benefits for ore processing plants
INDUSTRY X . O
Digital twin benefits for ore processing plants
Enhancing efficiency Exploiting a digital replica of an asset results in opening up a number of insights into operating inefficiencies that lead to deploying new operating models and allow for alternative decisions to be tested in a virtual environment . It also reduces the amount of downtime dispatching predictive maintenance , centralised record tracking and decision making .
Minimising operating expenses Ore processing plant ’ s energy consumption takes 20 % of direct operating costs with transportation costs adding up another weighty lump to overall OPEX . Digital technologies empower management board to excel at optimising operations and ceasing underutilization of the facility .
Planning capital expenditures Long-term capital planning , weighing alternative investment options and selecting the lowest CAPEX scenario in the virtual
realm reduce uncertainty of capital expenses choices and enable to commission operations more profoundly .
Ensuring on-site workers safety Digital replication of a real-world environment facilitates training process , allowing it to be done remotely and with maximum engagement . Real-time capture of the workers ’ activity weaved in the virtual twin ensures safety-measures compliance and boosts crew efficiency .
Managing risks In-depth understanding of the asset and its operation , possibility to simulate and test various options increase the facility ’ s viability through uncertainty . Supply and production chains exposure can be run in a digital twin to quickly recover from unforeseen emergencies and change operations in a way that will correspond to the reconditioned environment .
SOURCE : BIM Machine
60 March 2022